Test code: 3.2.30
Hyperion lab devise Functional & Performance Test
protocol
Test Plans & Test Results
By: Defkalion GT S.A. R&D Team
Table of contents
TEST PROTOCOL FOR PUBLIC DEMO .............................................................
1
PART I: TEST PLAN 3.2.30, OBJECTIVES AND PERMISSIONS
(DEFKALION INTERNAL DOCUMENT AS PART OF THIS PROTOCOL) ........................
3
R5.1 lab prototype testing
procedures...................................................................................3
Overview
.....................................................................................3
Test Description; Sub-Systems/ Critical Components Being
Tested; Main test objectives; Secondary test objectives ....................................................................................3
PART II TEST SCHEDULING………………………………6
Test Strategy……………………………………………………6
New Definitions; Important Terminology; Key Words
......................................................................12
Hyperion devise Functional & Performance Test Plans
& Test Results
PART I: TEST plan 3.2.30, objectives and permissions
(DEFKALION INTERNAL DOCUMENT as part of this protocol)
R5.1 lab prototype testing procedures
Overview
The 3.2.30 scheduled test on Defkalion GT’s lab reaction
triggering procedures is part of the series of triggering and performance tests
of R5 series lab prototype reactions focusing to investigate conditions that
influence reaction’s triggering and performance versus expected phenomena.
Test Description; Sub-Systems/ Critical Components Being
Tested;
Main test objectives; Secondary test objectives
Test description
3.2.30 testing of Hyperion Single Reactor Kernel will follow
the same procedure as for all 3.X.X testing protocols. Reaction will be
triggered in the R5 type reactor (R5.1, using the following test parameters:
Test parameter Condition Remark
Atomic Hydrogen production method SP As identified in ICCF17 paper by.J.Hadjichristos et all
Internal structure Typical 5.1
Calibration and control Calibration of instrumentation Control run using Argon “blind test” run before the H2 run (actual test)
Leakages control Yes H2 under pressure at min 10bar
Ni mixture No V04 sample, prepared 4gr
Initial dry preparation Yes With parallel heating up to 200C,for 25min, vacuum for at least
12h prior to the test
Electric pre- heating Yes
H2 or Ar 1st input: >1,1 bar
2nd input, 1,1 bar when reaching
mixture temp if required
Safety levels Not changed
Sub-Systems/Critical Components being tested
R5 Kernel reaction ignition
Reaction ignition is expected following the atomic hydrogen
production only with the method
SP (high voltage spark generator)
Main test objectives
• Control (Start, Stop, Increase, Decrease) Reaction ignition
• Reaction duration to produce enough energy to exceed
equivalent energy of a chemical reaction of mass of
components internal to the reaction chamber
• Total accumulated energy output divided by total
accumulated energy input greater than 1.1 on the active test
and less than 1 in the Ar control test
Independent testers/observers
The test will be performed in the presence of:
.
Paolo Vitulo (University
of Pavia – Researcher for CMS
Project, CERN – Geneve),
.
Raymond Zreick (News editor, Focus),
.
Mats Lewan (Journalist, NyTechnik)
.
A member of CICAP (Italian comitee for the control on
scientific scams). His name will
be announced on Monday, 22.
from Defkalion GT application lab in Milan,
Italy. Test will be photographed
and videoed from
DGT and broadcasted live to ICCF18. A short pre-recorded
introduction will be broadcasted
also before the start of the live test (to be repeated 1 or
2 times during the test without
disturbing data broadcast using slit screens)
Test objectives.
.
Run Control test using Argon (instead of H2) in the same
conditions and
with all “powders” in presence within the reactor to isolate
the
dependence of Hydrogen in the reaction.
Run the test for as long as required to assure that excess
heat is not due to
chemical reactions.
To calibrate flow meters using scale and stop watch during
tests..
To spot check the power measurements with independent loop
meter
provided by DGT (RMS factored post test on LabView data) and.
Approval
Approved by: John Hadjichristos, Stavros Amaxas, Luca
Gamberale (June 20th 2013., RDF VLT
012/7/2013)
Distribution
Team Head Members
John Hadjichristos, Luca Gamberale, Stavros Amaxas
Ciro Areni, Fabio
Salvaggio,
Guide –
John Hadjichristos Sponsor –Defkalion GT BOD
PART II : Test scheduling
Test Strategy
Note to Teams: The important components of the Test Plan and
later Final Test
Plan are:
1. Reactors type R5
2. One reactor of type R5 will be configured to run with
flow calorimetry.
A R5.1 similar to th one operating will be weighted.
3. Monitor temperature
Calibrated thermocouples will be present inside the reactor
chambers, on the
external surface of each reactor and in In and Out of the
coolant circuit. All
temperature monitoring will be through the same DataLogger
(NI) and National
Instruments Lab-View software. Data sampling every 3 sec.
Observer’s thermocouples can be attached in parallel with
DGT LabView
thermocouples on the coolant circuit.
Pressure will be monitored and logged using both a manual
pressure meter on the
hydrogen circuit and a digital pressure meter to Data
Logger. Data sampling every
3sec.
4. Electric consumption of heating element
Sampling/data logging for electric energy to the heating
elements will be through
Carlo Gavazzi accuracy measure M2172D-3 phase energy meter
will be every 3
sec, logging data in NI board. Manual or when changing
conditions upon request of
the independent observers/testers, using portable clamp A/V
meters. L1 is used to
power heating elements.
5. Electric consumption of spark high voltage
Sampling/data logging of triggering currents will be through
Carlo Gavazzi
accuracy measure M2172D-3 phase energy meter will be every 3
sec, logging
data in NI board. Manual or when changing conditions upon
request of the
independent observers/testers using portable clamp A/V
meters. L2 is used to
power triggering high voltage mechanism.
6. Flow meter
Coolant in use to perform calorimetry will be water. Flow
meter will be performed
with an Alpha Dynamic (Australia)
AM2S pulse (1/4’) logging to NI board every 3
sec.
7. Maintenance of reaction
After pre-heating the reaction to its triggering level,
maintenance of the reaction will
be performed with the triggering method, decreasing electric
energy to the heating
elements and increasing the coolant flow in order to
maintain the internal
temperatures in the reaction as steady as possible.
What you’ll test (and what you won’t test)
.
Transmutations and gamma spectrum or gamma emissions will
not looked at.
How you’ll test: equipment and materials needed, test
configurations and procedures
Equipment tested:
As shown in Graph below
Test procedures
1. Leakages testing before tests
2. Test will run in two phases:
a. Phase I: Run R5.1 with the same input values as any active
H2 tests, using
Argon instead of Hydrogen as input gas (control test).
b.Phase II: Run R5.1 with the same input values as with the
Phase I test
above using Hydrogen instead of Argon as input gas (active
test)
3.Calibration/ Accuracy Control curves
a.Run in R5.1 with Argon in the same apparatus with the test
run
b.Check the accuracy of flow meter with scaling of coolant at
2 different
levels (0.2 – 0.8 lt/min)
c. Measure input electric energy during and after each test
using RMS clamp
meters versus the recorded in the data logging system.
d.Calculate measurement error of each instrument.
4.Cool the reactor after shutting down reaction
5.Test procedure
a. Prior to start of test , dry and hold vacuum in reactors
heating to 200C for
45min (approx) and maintenance the vacuum into the reactor’s
chamber
for at least 12h. Leave the reactor to cool to room
temperature (first run
only)
b. 1st input of Ar at approx 1,2 bar
c.Preheat the reactor
d.Trigger sequence when reaching proper conditions
e.Maintain the input condition for the period of approx 1.5h
by monitoring
output power vs input power
f. Shut down all input energy
g.Cool the reactor to room temperature and vent Ar using
vacuum pump.
h.Maintain vacuum for at least 30 mins.
i. 1st input of H2 at a pressure in the range 1-2 bars
j. Preheat the reactor
k. Trigger reaction
l. 2nd input of H2 if we observe a leak
m.Maintain the reaction for the period of approx 3h by
monitoring output
power vs input power.
n. Shut down all input energy
o.Cool the reactor to room temperature
6. Test data logging:
a. T1(internal), T2, T3, T4, T5, T6 (external on reactors
body) from R5.1
b. T-in and T-out of coolant
c. Water flow rate
d. Pressure in hydrogen circuit
e. Power in from L1+L2 -> TOTAL
Reactor and Test Equipment available
As shown in the following diagram:
Test equipment configuration
(Thermocouple T_body in one of the hole heaters)
New Definitions; Important Terminology; Key Words
The following table describes the sensors attached and the
name of the
records in the log files:
The actual names and sequence of the data columns are the
following
No. Notation In report file Notation used in data files Description
1 T3 Tamb Room temperature
2 T4 T_back Temperature of back flange of the reactor
3 T5 T_front Temperature of front flange of the reactor
4 T1 Tinside Temperature inside the reactor
5 Tin Tin Coolant (cold) input temperature
6 Tout Tout Coolant (hot) output temperature
7 T6.1 T_body Temperature signal around the reactor from a
thermocouple placed in one of the holes (#1) next
to heating resistors. Appears as T6
8 T2 Tcoil Temperature between the two coils rounding the
reactor where the coolant is driven.
9 Pressure (bar) Internal gas pressure
10 WR P in (heaters) W Electric consumption of pre-heating
resistors
11 WTrig P in (HV) W Spark generator electric consumption
12 Pout (flow)W Energy output from the system
13 F Flow(lt/min) Current water flow
14 Minutes since start Minutes since start logging